Cleaning the ceramic rollers on the tempering machine could be a tough work for most glass processors. Now there is a helpful tool that can clean the ceramic rollers safely, easily and quickly, compared to tradition ways. Below are some more information of the ceramic roller cleaning machine.
Features:
- Automated Cleaning: The machine operates autonomously, efficiently removing dirt and particles adhered to ceramic rolls used in glass tempering furnaces.
- Customizable Settings: Adjustable settings cater to different diameters of ceramic rollers and can be used at various brands of furnaces.
- Multiple Roller Capacity: Simultaneously cleans two rollers positioned at the start of the cleaning area within the furnace, optimizing the cleaning process. With extension zone, one roller cleaner can work at different width of tempering machines.
- Durable Construction: Built with aluminum chassis that can lost for a long time.
- Safety Features: The machine is light and will not break the rollers during the cleaning process.
- User-Friendly Interface: Easy to operate with simple settings.
Advantages:
- Time Efficiency: Drastically reduces cleaning time for ceramic rolls by utilizing the rotation of furnace rolls to power the cleaning machine. Traditionally, it will take 6-8 employees and around 8 hours to clean a furnace. Now it takes 1-2 employees with 2-4 hours to clean the rollers.
- Consistent Cleaning Quality: Ensures thorough cleaning and polishing of ceramic rolls without the hassle of removing them from the tempering furnace.
- Labor Savings: Operable by a single operator, reducing labor requirements and optimizing cleaning procedures within the glass manufacturing process.
- Enhanced Productivity: With a short time to stop the machine which does not take up a lot of production time.
Benefits:
- Improved Product Quality: Thorough cleaning and honing of ceramic rolls ensure better-quality tempered glass products by maintaining roller integrity.
- Cost Savings: Reduced labor needs and improved efficiency lead to overall cost savings for glass manufacturers.
- Increased Safety: Cleaning within the furnace minimizes the risks associated with roll removal in glass tempering environments.
- Sustainable Operations: Prolonged lifespan of ceramic rolls contributes to reduced material waste and a more sustainable glass manufacturing process.
- Customized Fit: Purchase options allow for tailoring the roll cleaner to fit specific furnace setups, ensuring compatibility with various diameters and distances between ceramic rolls.
This integrated system not only efficiently cleans and polishes ceramic rolls but also enhances safety, sustainability, and cost-effectiveness within glass tempering furnace operations.
